Escondido, California October 19, 2000
Advanced Recording Technologies, Inc.
Advanced Recording Technologies (A.R.T.) of Escondido,
California, announced the details of their new laser based Micro-machining
Station. This laser system, called the LASERLITH has been specifically designed
to machine tiny objects with precision not before attained in a commercial
product. For example, rings and gears less than .002 inches in diameter are
easily made from a variety of materials, and letters can be clearly scrolled
out which are only .0006 inches high, significantly smaller than a human hair,
according to Don Roberts, Project Director.
A.R.T. states that this precision is attained
through the use of a highly stable cultured granite housing, coupled to laser
controlled interferometer stages. The system has also been designed for very
high reliability. A.R.T. achieves this by using diode pumped YAG lasers rather
than the more conventional Krypton arc pumped systems. Most diode pumped lasers
are designed to meet a mean time between failure of nearly 20,000 hours. As
a comparison, a Krypton arc lamp typically lasts between 200 and 400 hours
before they fail.
Applications for this system include precision
micro-machining of ceramics, metals and glasses, such as ferrite, aluminum
oxide, calcium titanate, stainless steel, aluminum titanium carbide and silicon
carbide. The tiny gears and wheels can be used in the new field of micro and
nano mechanics, where miniaturized mechanisms are used for robotic applications
in the biological and medical fields. Tiny strands of various materials can
be welded together, as well as seams between two miniature mating surfaces.
Marking can be done on objects as small as 5 thousandths of an inch. Holes
can be cut with diameters less than .003 inches and .030 inches deep for inner
connections on semiconductors and circuit boards. Resistors can be trimmed
with production speed in turnkey configurations. The track widths of magnetic
recording heads can be trimmed to within 10 micro inches of accuracy. Edges
on polished surfaces can be cut faster and as sharp as with diamond tooling,
an aid in trimming the air bearing surfaces of recording heads.
The LASERLITH includes a number of options. For
instance, many types of lasers can be installed in the system. These include
diode pumped YAG and YLF, Q switched, mode locked, doubled, tripled, C02,
nitrogen, pulsed or continuous. A vision system can be programmed to automatically
find, measure and trim targets within a few millionths of an inch. The auto
focus feature keeps the laser continuously in focus during and between laser
cutting operations. A built in zoom feature provides a 6:1 range with screen
magnifications up to 5000 and special beam shaping optics enable the user
to ablate surfaces into a variety of custom shapes. A custom script language
is provided by A.R.T. which is similar to HPGL. This enables the user to write
his own micro-machining programs without the need to know the more complicated
general-purpose languages such as C or Pascal.
The first production unit with vision system optics and auto focus has been delivered to a major computer peripherals manufacturer.